Heavy Equipment Movers

Rigging and positioning

Machinery rigging and positioning in the UK: machines jacked, skated and placed through tight doors and into basements with skates, toe jacks and gantries.

In short: Rigging and positioning means moving heavy machines into an exact location using machine skates, toe jacks, hydraulic gantries, forklifts and lifting gear, often through tight doorways or into confined spaces. It suits businesses installing, repositioning or removing machinery where cranes cannot reach. Repositioning a machine within the same building typically costs around £300 to £900 in the UK.

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Much of the skill in heavy equipment moving happens inside the building, in the last few metres. A machine might need to come off a lorry, travel through a standard personnel door, turn a corner in a corridor, cross a finished floor and drop into a pit or onto anchor bolts. Rigging is the planned use of jacks, skates, rollers, gantries, chain blocks and forklifts to do that safely, with the load controlled at every stage.

Positioning is the precise part. Machines often have to sit within millimetres of a marked line, line up with other equipment in a production cell, or land on foundation bolts. We jack evenly to keep the machine level, move it on skates along a protected route, and lower it in stages onto packers or its levelling feet. This approach works well where a crane cannot reach, where headroom is low, or where the floor needs protecting from point loads.

What is included

  • Route planning through doors, corridors, lifts and loading bays
  • Machine skates, toe jacks, rollers and turntables sized to the load
  • Hydraulic gantry or chain block lifting where the machine must be raised
  • Counterbalance forklift work for loading and unloading
  • Floor protection with steel plates, boards or timber to spread loads
  • Accurate placement onto marked positions, pits or foundation bolts
  • Removal of doors, frames or panels by arrangement where needed

Who it is for

  • Installing a machine where a crane cannot reach the position
  • Moving machines into basements, plant rooms or through narrow doors
  • Repositioning machines within a factory during a layout change
  • Placing equipment onto pits, plinths or anchor bolts
  • Sites with finished floors that must not be damaged
  • Removing old machinery to make room for new equipment

How much does it cost?

As a guide, repositioning a machine within the same building typically costs £300 to £900, with more complex rigging into basements or confined spaces priced after a survey. See our full cost guide.

How it works

  1. Measure the route

    Every pinch point is measured against the machine's dimensions, including height when it is jacked onto skates, and the floor is checked for drains, joints and weak spots.

  2. Select the kit

    Skates, jacks and any gantry or forklift are chosen with a capacity margin over the machine weight, and the jacking points are confirmed against the manufacturer's data.

  3. Jack and skate

    The machine is raised evenly, set onto skates, and moved under control along the route with people assigned to steer, brake and watch clearances.

  4. Set down precisely

    It is lowered in stages onto its final position, checked against the floor markings, and handed over for levelling and fixing.

Rigging and positioning: FAQs

What are machine skates?

Machine skates are low, heavy-duty roller units placed under a machine so it can be rolled across a floor. They come in fixed and steerable versions with different capacities, and are usually used in sets of three or four. With the machine jacked up and set on skates, a small team can move several tonnes with control, using bars or pulling equipment to steer and brake.

Can you get a machine through a standard doorway?

Often, if the machine is narrow enough once guards, panels or ancillaries are removed. We measure the door, the frame and the floor transition, and allow for the extra height of skates. If it is too tight, options include removing the door frame, using a different opening, or lifting the machine in through a window or roof with a crane.

Will skating damage our floor?

Skates concentrate heavy loads onto small rollers, which can crack tiles, dent resin or vinyl, or damage drain covers. The route is protected with steel plates, plywood or hardboard as needed, and drain covers and expansion joints are bridged. Suspended floors and ramps need extra checks, sometimes by a structural engineer.

How accurate is the final positioning?

With skates and jacks, machines can usually be placed within a few millimetres of marked lines. The final levelling is normally done afterwards by your engineers or the machine supplier, using the machine's levelling screws and a precision level. If the machine sits on anchor bolts or in a pit, tell us the tolerances so we plan the set-down sequence.

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Last updated 6 November 2026